Threaded connections of vortex flowmeters
Products overview:
ZW - LUGB seriesThreaded connections of vortex flowmetersMainly used in industrial pipeline medium fluid flow measurement, such as gas, liquid and vapor, and other media.Is characterized by small pressure loss, wide range, high precision, working condition of the measurement volume flow is almost not affected by the fluid density, the influence of the parameters such as pressure, temperature, viscosity.No moving mechanical parts, so high reliability, small amount of maintenance.Instrument parameters can be long-term stability.Vortex street flowmeter using piezoelectric stress sensor, high reliability, can be in - 20 ℃ ~ + 250 ℃ temperature range.There are standard signal simulation and digital pulse signal output, easy with the computer and digital systems, is a more advanced, the ideal flow meter.
Second, the working principle:
ZW - LUGB seriesThreaded connections in the measuring tube vertical vortex flowmeter insert a pillars, the fluid through the pillars on both sides of the rules of the vortex is alternately, the spiral column is called the karman vortex street.The release of the karman vortex street frequency is related to the width of the fluid velocity and pillars, expressed by the type:
F = St · v/d type: - the release of the karman vortex street frequency f
St - coefficient (called, ha)
V - velocity
D - the width of the pillars
Karman vortex street release frequency f and is directly proportional to the velocity v, so by measuring the karman vortex street release frequency to calculate the instantaneous flow rate.
Stern lo ha is one of the important coefficient of vortex flowmeter.In its number of St 0.17 straight part of the material, the release of the vortex frequency is proportional to the velocity of flow, so check out the velocity v, frequency f can be obtained to calculate volume flow by v.
Vortex flow sensor be vortex frequency is applied to detect sensor by vortex alternately (probe) on in-situ stress in its internal piezoelectric element to check out.
Applications:
ZW - LUGB seriesThreaded connection of vortex flowmeters are widely used in petroleum, chemical industry, metallurgy, machinery, paper, and the city pipe heating, water supply, gas and other industries of all kinds of low viscosity liquid, gas, steam, etc of single-phase fluid process measurement and energy saving management.
Four, the main features:
Simple 1, health industry, internals, clamp connection;
2, software configuration can be implemented all the requirements of different medium of different measurement configuration;
3, parameter setting can be set for measuring parameters of different fluid.Example: the gas deviation factor, instrument coefficient, rating, etc.;
4, since the diagnosis to set parameters, output signal, the signal sending and receiving, CPU fault diagnose, etc;
5, display a variety of diagnostic code, parameters such as flow, volume, flow percentage;
6, the output pulse, 4 ~ 20 ma.
Five, the technical parameters:
1, the accuracy of liquid: + / - 1.0%;
Gas, steam, plus or minus 1.0% FS (velocity < 35 m/s);
Plus or minus 1.5% FS (velocity of 35 m/s ~ 80 m/s);
2, 25,40,50,80,100,150,200,250,300 specifications;
3, medium temperature range: 25 ℃ ~ + 300 ℃;
4, the environment temperature range: 25 ℃ ~ 70 ℃;
5, 18 ~ 45 v DC power supply analog output;14 ~ 30 v DC pulse output;
6, work pressure 2.5 Mpa or less;
7, explosion-proof grade Exd Ⅱ CT1 ~ T6.
8, the degree of protection IP65.
Six, structure and installation method:
1, instrument installation mainly adopts threaded and card type;
2, liquid flow direction when installation should be direction of arrow and indicating flow sensor shell, and a straight pipe upstream should be 6 D, or downstream straight pipe should be 5 D or higher measured pipeline measured diameter (D).
3, sensors should be far away from the external magnetic field, such as can't be avoided, necessary measures should be taken;
4, in order to not affect the normal delivery of the liquid, maintenance should be straight section on opposite sides of the sensor installation outside the by-pass pipe;
5, sensors, outdoor installation time, please prepare amplifier plug waterproof processing;
6, sensor and display instrument connection, should according to the power of the amplifier to choose connection mode, as shown in the relevant specification.
Seven, field requirements:
1, low maintenance - most of the vortex flowmeter are on the market with induction swirl hole or plug-in measurement, once the impurities embedded in the medium pressure hole or sensing element and the table body, the gap between the signal is weak or unstable.A good design should be not easy to plug part, thereby reducing amount of maintenance.
2, inductive components online replacement - some manufacturer of inductive components and vortex street close 2 for one, seemingly simple design to the actual use of inconvenience.Because once induction part failure, you need to medium to the pipe emptying replacement parts, after pressure relief effect production.Perfect design should be separated the two, so can replace the induction part alone, without emptying the media.
3, vortex flowmeter is vulnerable to vibration interference, well-designed vortex flowmeter can through hardware and digital signal processing to exclude interference, and the stability of the signal is obtained.
4, vortex flow meter before and after the installation of a hassle to very long straight section, some manufacturers can offer within the flowmeter reducing design, greatly reduces the user specifically MenWei vortex flowmeter with the demand of the straight pipe.
Need to pay attention to during the period of eight, debugging, using question:
1, flowmeter, on-site installation, maintenance, must abide by the "explosion-proof gas do not open" warnings, and in the open before turn off the power supply.
2, vortex flow meter used in outdoor, suggestion and side shields.
3, shall not be arbitrarily fixed part loosen the flowmeter.The protection of the pressure sensor.Users in the use of traffic time, should pay attention to the flow pressure overload value of pressure sensor is rated working pressure of 1.5 times (that is, the media zui high pressure of 1.5 times).Selection should be within the prescribed flow range, prevent overspeed operation, in order to obtain the ideal accuracy and ensure the normal service life.(due to pressure test, purging pipes or exhaust overdrive, and turbine operation in the reverse flow meter can cause damage)
4 when put into operation, the vortex street flowmeter, should slowly open valve, prevent damage of instantaneous flow and the turbine.Add lubricant should be according to the sign, the number of refueling depends on temperament clean degree, usually 2 ~ 3 times a year.
5, vortex street flowmeter runtime or alternate internal related parameters are not allowed to open the rear cover, otherwise will affect the normal operation of the meter.
Nine, install and use the items that should be paid attention to:
Vortex street no mechanical moving parts, small size, corrosion resistance, stable performance, can be directly display medium work pressure, temperature, flow rate and volume under standard state, wide range, the advantages of small measurement error, has been widely used in oil and gas well production measurement and gas sales.In field application over the years, we believe that the meter is suitable for relatively clean dry gas metering, gradually become small and medium-sized gas metering.To guarantee the accuracy of the flowmeter measurement, reduce the measuring error, please note:
1, the selection of reasonable
Don't make the actual z small flow meter QVmin below the selected through runoff flow range limit.
2, installation is correct
Upstream of the vortex flowmeter should have at least 10 d measuring straight pipe length.Straight pipe inner surface should be smooth, cannot have the steps, more smooth connecting flange weld, flange gasket can't into the pipe.Don't put the wrong installation direction of the flow meter.Tests showed that: all the unreasonable installation, will lead to the flowmeter measurement value is low.
3, away from the source of shocks, or install piers in upstream or downstream flow meter, in order to avoid the influence of the pipeline vibration.Avoid strong magnetic field disturbance to the flow meter chip.
4, temperament is relatively clean
Especially not a gas liquid two phase flow;Temperament is dirty, should clean instant flow meter.
5, and reduce the influence of flow pulsation
It can be installed in front of the flow meter buffer tank, or extended length of straight pipe upstream of the flow meter, computation.
6, timely flowmeter for metrological verification, to ensure accurate and reliable value.
Ten, selection of key points:
Correct selection to ensure that the use of vortex flowmeter is better.Should choose what kind of vortex street flowmeter is based on the current body to determine the physical properties and chemical properties of the medium?Make the size of vortex flowmeter, flow range, lining materials, electrode materials and output current, etc?To be the nature of the flow volume and flow measurement requirements.
1, precision function
Precision grade and function in accordance with the requirements of measurement and choose the instrument using fine grade, cost-effective.Such as for trade settlement, product transfer and energy measurement occasions, should choose high precision grade, such as 1.0, 0.5, or higher level;Used in process control, according to the requirements of control choose not with precision grade;Some just check process flow, without having to do precise control and measurement, can choose lower precision grade, such as 1.5, 2.5, 4.0, and even then you can choose cheap plug-in vortex flowmeter.
2, medium can be measured
Medium velocity and diameter, full scale measurement generally medium, the full flow of vortex flowmeter can measure medium velocity in 0.5-12 m/s within the scope of selection, range is wide.Choose different instrument specifications (diameter) and process piping, the same shall consider whether measuring flow range within the scope of the flow velocity, namely when the pipeline flow rate is low, can not meet the requirement of the flow meter, or under the velocity measurement accuracy of the quasi cannot guarantee, the need to reduce the size instrument, which carry high tube flow velocity, measurement results are satisfied.
3, the selection of vortex flow transmitter
In saturated vapor measurement using VA type piezoelectric vortex flow transmitter, due to the vortex flow meter range wide, therefore, in practice, the measurement of saturated steam flow main consideration shall not be less than the lower limit of vortex flowmeters, that is to say, must satisfy the fluid flow rate shall be not less than 5 m/s.According to the size of the YongQiLiang chooses different caliber of vortex flow transmitter, rather than with the existing technology to choose transmitter diameter pipe size.
The choice of 4 pressure transmitter, pressure compensation
Because of the saturated steam pipe length, pressure fluctuation is bigger, pressure compensation must be used, considering the pressure, temperature and density, the relation between measurement using pressure compensation, because the pipeline saturated steam pressure in the range 0.3 0.7 MPa, pressure transmitter ranges 1 MPa.
5, display instrument selection
Display instrument intelligent flow display, a voltage compensation, the instantaneous flow and cumulative flow integrating function.
Eleven, standard of flow range profile: unit (m3/h)
traffic | The liquid flow range | Gas flow range | Saturated steam flow range | |||
CAL | Small flow | Heavy traffic | Small flow | Heavy traffic | Small flow | Heavy traffic |
DN25 | 0.9 | 14 | 8.3 | 110 | 13 | 1500 |
DN40 | 2.5 | 35 | 26 | 300 | 25 | 4400 |
DN50 | 3.3 | 55 | 36 | 480 | 40 | 6800 |
DN80 | 8 | 150 | 90 | 1300 | 100 | 19000 |
DN100 | 14 | 240 | 140 | 2000 | 160 | 29000 |
DN150 | 38 | 450 | 290 | 4100 | 350 | 66000 |
DN200 | 70 | 850 | 620 | 7500 | 620 | 118000 |
DN250 | 130 | 1300 | 700 | 12500 | 970 | 185000 |
DN300 | 180 | 2000 | 920 | 16500 | 1400 | 267000 |
Twelve, selection of coding:
Code name | size | Flow range ㎡/h(In the wei and control) | ||||
ZW-LUGB-25 | DN25 | 1 ~ 10(liquid) | 25 ~ 60(gas) | Steam flow check specifications,DN300The above recommended plug-in vortex flowmeter | ||
ZW-LUGB-32 | DN32 | 1.5 ~ 18(liquid) | 15-150(gas) | |||
ZW-LUGB-40 | DN40 | 2.2 ~ 27(liquid) | 22.6 ~ 150(gas) | |||
ZW-LUGB-50 | DN50 | 4 ~ 55(liquid) | 35 ~ 350(gas) | |||
ZW-LUGB-80 | DN80 | 9 ~ 135(liquid) | 90 ~ 900(gas) | |||
ZW-LUGB-100 | DN100 | 14 ~ 200(liquid) | 140 ~ 1400(gas) | |||
ZW-LUGB-150 | DN150 | 32 ~ 480(liquid) | 300 ~ 3000(gas) | |||
ZW-LUGB-200 | DN200 | 56-800(liquid) | 550 ~ 5500(gas) | |||
Code name | function1 | |||||
N | No temperature pressure compensation | |||||
Y | With temperature compensation | |||||
Code name | Output type | |||||
F1 | 4-20mAOutput (two-wire system) | |||||
F2 | 4-20mAOutput (three-wire system) | |||||
F3 | RS485Communication interface | |||||
Code name | Measured medium | |||||
J1 | liquid | |||||
J2 | gas | |||||
J3 | steam | |||||
Code name | The connection method | |||||
L1 | Flange mounted | |||||
L2 | Flange connection type | |||||
L3 | Thread link type | |||||
L4 | Clamp type health | |||||
Code name | function2 | |||||
E1 | 1.0level | |||||
E2 | 1.5level | |||||
T1 | The normal temperature | |||||
T2 | The high temperature | |||||
T3 | steam | |||||
P1 | 1.6MPa | |||||
P2 | 2.5MPa | |||||
P3 | 4.0MPa | |||||
W1 | internal3.6VThe power supply | |||||
W2 | DC24VThe power supply | |||||
N1 | Stainless steel | |||||
N2 | Carbon steel | |||||
N3 | Anti-corrosion type |
Thirteen,Order to choose selection guidelines:
Name and model number of 1, 1), (2) the diameter, flow range, (3) whether or not to bring the attached so that we can correct selection for you, (4) using pressure, (5) the use of medium temperature.
2, if has been selected by design units in the way of vortex street flowmeter types, please press type vortex flowmeter directly order from our sales department.
3, when using occasions is very important, or the environment is complex, please try to provide the design drawings and detailed parameters, by wei experts in our audit checks for you.
After-sales service commitment:
1, from the date of signing of the contract, I in the way provided for products of the company offers free maintenance and maintenance service, commitment to lifelong maintenance service;
2, jiangsu wei measurement and control instrument co., LTD. Sales manager will be in regular contact with customers, understand the usage of products, and solve the problems of the customers to use in the process of produce, free of charge to provide technical support;
3 the man-made damage is found, the warranty period, our company is responsible for the maintenance, and the resulting maintenance fee;
4, product quality problems or are not satisfied with product, the user can choose unconditional return, wei tt&c don't charge any fees, appear quality problem, bear the freight back and forth.